WEBVTT

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Axial loading gave you
a very comfortable answer.

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Pull a bar along its own axis
and the stress is load over area,

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the same at every point of the section,
and the strain is the same everywhere too.

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Torsion is the next load case,
and almost none of that comfort survives.

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Here is the question.

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A round shaft carries a torque T.

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How is that torque shared
out across the cross section,

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and how much can the shaft carry
before the material gives way?

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We will answer it the way
it should be answered,

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by looking at what the twist does to the
material and letting the algebra follow.

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So here is the shaft.

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A solid circular bar,

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with its axis running along z, clamped
at the left end and free at the right.

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Notice that the section is a circle.

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That matters more than you might think:

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a square shaft under torque warps out
of plane, and everything we are about

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to do would fail for it.

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Now hang a torque T on the free end, and
rule one straight line along the surface,

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running from a point A at the fixed
end to a point B at the far end.

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Apply the torque, and the shaft twists.

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The far end rotates
through an angle we will call phi.

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Watch the cross sections while it turns.

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Each one rotates in its own plane,

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and because it is a circle it
lands straight back onto itself.

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Nothing warps out of plane,
nothing changes diameter,

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and no section slides along the axis.

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Plane sections stay plane.

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Now paint four radii onto the end face.

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They swing round together,

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all through the same angle, and every
one of them is still perfectly straight.

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The section turns like
a rigid disc on a hub.

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The line along the surface
is the one thing that does not survive.

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Here is where it started, in gray,
and here is where it has gone.

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B has been carried round the rim while
A stayed put, so the line has tilted over,

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and that tilt is a shear angle.

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Notice that the line
has barely changed length.

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There is no stretching
here, only shearing.

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So, three facts, and every one of them
came out of the picture rather than out

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of a material property.

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Sections stay plane and circular.

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Each section rotates rigidly,
so radii stay straight.

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And a line along the surface tilts through
an angle, which we will call gamma.

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That last one is the one we
can use, because gamma is a strain.

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Put a number on it,
and the whole of torsion falls out.

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Now put a number on that tilt.

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Two pictures.

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On the left we are looking straight down
the axis at the far face of the shaft.

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On the right I have taken the
cylindrical surface at some radius rho,

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slit it along a line and unrolled it
flat, which turns the whole question

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into plane trigonometry.

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Start on the left.

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The whole section has rotated
through the angle phi.

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A material point P sitting at radius
rho has been carried round to P prime,

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and the distance it
has travelled is the arc rho phi.

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Radius times angle,
with the angle measured in radians.

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And there is the key fact already.

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The distance a point moves
is proportional to how far out it sits.

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Bring the point in toward
the axis and it travels less.

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Push it out to the surface
and it travels the most.

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Settle it back somewhere in between,

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and remember that a point sitting
exactly on the axis does not move at all.

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Now the right hand picture.

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The line A B was ruled straight
along the shaft, parallel to the axis,

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and its length is L.

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A sits at the fixed end and does not move.

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B sits on the far face,

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and B has just been carried sideways
by exactly that same distance, rho phi.

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So the line has swung round to A B
prime, and the angle at A between

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where it was and where it
is now is the shear strain, gamma.

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Its tangent is that sideways
movement divided by the length:

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rho phi over L.

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Torsional strains are small,
well under a degree in any shaft

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you would actually use, so the tangent
is the angle to any accuracy that matters.

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Shear strain is rho phi over L.

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Now look at what is fixed
in that expression.

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Phi belongs to the whole shaft. So does L.

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Both of them are the same number for every
single point in this cross section.

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The only thing that varies
from point to point is rho.

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So shear strain is proportional to radius,
and nothing but geometry went into that.

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Watch it happen.

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At the axis, where rho is nearly
zero, the strain almost vanishes.

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Halfway out it is half
of its largest value.

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And at the outer surface, at radius c,
it reaches its maximum, c phi over L.

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Divide the two and the shaft's
own dimensions cancel out.

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Gamma is rho over c times gamma max.

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A straight line, zero
at the centre and largest at the surface.

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That is the strain distribution,
and no material property has appeared yet.

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One last way to picture it.

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Think of the shaft as a nest
of thin tubes, one inside the next.

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Each tube shears a little relative

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to its neighbour, and the further out you
go the more of that sliding has piled up.

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The skin does the most work.

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The axis does none.

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Strain is geometry.

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Stress needs the material,
and for that we need one constitutive law.

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Below the elastic limit, shear stress
and shear strain are proportional.

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Tau equals G gamma,

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where G is the shear modulus,
the shear counterpart of Young's modulus.

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Substitute the strain we just derived.

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Tau is G rho phi over L.

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G is a material constant, phi
and L belong to the whole shaft,

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so once again the only quantity
that varies across the section is rho.

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Shear stress grows linearly with radius.

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So here is the stress at one point,
a distance rho out from the axis.

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It acts tangentially,

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at right angles to the radius, and
its size follows that straight line rule.

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Move the point outward
and the arrow grows in exact proportion.

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Take it right out to the outer surface,

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at radius c, and the stress
reaches its largest value there.

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Every point on that rim
sits at the same radius,

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so the entire outer skin
is at the maximum together.

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And here is the whole
distribution across a radius.

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Nothing at the axis, rising
straight out to tau max at the surface.

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Written down, that is tau
equals rho over c times tau max.

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Now collect what all
of that stress adds up to.

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Take a small patch of area,
d A, sitting at radius rho.

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The force on that patch
is stress times area, tau d A.

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That force acts tangentially,
at a distance rho from the axis,

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so its moment about
the axis is rho times tau d A.

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That is the torque
this one little patch carries.

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The total torque is the sum
over every patch in the section,

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which is the integral of rho
tau d A taken over the area.

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Now substitute the stress distribution.

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Tau max over c is the same
number everywhere in this section,

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so it comes straight outside the integral,

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and what is left behind
is the integral of rho squared d A.

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Stop and look at that integral,
because it is the whole point.

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There is no load in it
and no material property in it.

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It contains nothing
but the shape of the cross section,

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and where that shape puts its area.

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That integral is the polar
second moment of area, J.

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So work it out for a solid circle.

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The natural element is a thin ring,

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because every point on a ring
sits at the same radius rho.

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Give it a thickness d rho, and its area
is its circumference times that thickness,

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two pi rho d rho.

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Substitute that in and the double
integral collapses to an ordinary one

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in a single variable, running from zero
at the axis out to c at the surface.

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Sweep the ring outward and you
are sweeping through exactly that.

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Integrate rho cubed, and J comes
out as pi c to the fourth over two.

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Notice the fourth power. Doubling
the radius multiplies J by sixteen.

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Put J back into the torque
relation and rearrange.

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The shear stress at radius rho is T rho
over J. That is the torsion formula,

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and it is the exact counterpart
of stress equals load over area.

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And phi came along for the ride.

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Thread the same substitution back
through the strain we derived,

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and the angle of twist is T L over G J.

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Strength and stiffness both
hang on the same integral.

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So the whole of torsion sits in J,

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and J is a statement about
where the material is.

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Which raises exactly one design question.

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Where should you put it?

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So where should the material be? Here is
the cross section of a solid steel shaft,

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thirty millimetres in radius,
carrying a torque about its own axis.

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Go back to what J was actually measuring,
the integral of rho squared d A.

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Every scrap of area is weighted by
the square of its distance from the axis.

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So it is worth asking what
the middle of this bar is earning.

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Shade in everything
inside half the radius,

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everything within fifteen
millimetres of the axis.

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By area, that core
is a quarter of the whole bar.

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A quarter of the weight you carry around,
and a quarter of the steel you paid for.

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But J for that core alone is pi
times fifteen to the fourth over two,

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and fifteen to the fourth is one
sixteenth of thirty to the fourth.

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So a quarter

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of the material is contributing about
six percent of the torsional stiffness.

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The middle of a shaft
is very close to dead weight.

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So take it out, and put it
where the rho squared can get at it.

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Here is a tube, outer radius fifty
millimetres, inner radius forty.

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Its area is pi times fifty
squared minus forty squared,

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which is pi times nine hundred, and
that is exactly the area of the solid bar.

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Same steel per metre, same weight.

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Now put numbers against them.

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Both sections have an area
of about two thousand eight hundred

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and thirty square millimetres,
so a metre of each weighs the same.

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J for the solid bar is pi
over two times thirty to the fourth,

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about one point two seven
million millimetres to the fourth.

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For the tube it is pi over two times fifty
to the fourth minus forty to the fourth,

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and that comes to five
point eight million.

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Four and a half times as much,
for the same weight of steel.

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That is stiffness.

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Strength is a slightly different sum,
because the torsion formula puts the peak

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stress right at the outer
surface, where rho equals c.

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The torque you can carry at a given
allowable stress is tau times J over c,

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and the tube has the bigger c.

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Work it out.

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Forty two thousand cubic
millimetres for the solid bar,

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one hundred and sixteen
thousand for the tube.

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Two point seven times the torque,
at exactly the same weight.

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That is why a drive shaft is a tube.

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There are limits, of course. Make the wall
too thin and the tube buckles, or dents,

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long before the material anywhere near
yields, and a hollow shaft costs more

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to make and more to join.

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But the trend is not subtle,
and it is why almost every drive shaft,

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every bicycle frame and every aircraft
control tube you will ever meet is hollow.

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So, the whole argument in four lines.

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Geometry alone gave us shear
strain proportional to radius.

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An elastic material turned that into
shear stress proportional to radius.

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Integrating the moment of that stress
over the area gave the torque,

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and dragged the polar second moment
out into the open as an integral.

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And because that integral
weights area by rho squared,

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metal near the axis earns almost nothing.

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And all of it came out of one picture.
A line ruled along the surface of a bar,

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and what happened
to that line when you twisted it.